Project Details
Roofing
A color-coated galvalume standing seam roofing system (bolt-less) is an excellent choice for preventing leaks in your warehouse. The standing seam design creates a raised seam that locks the panels together, which prevents water from seeping through the seams.
Adding roof insulation is a good idea to maintain a consistent internal temperature in your warehouse, regardless of the external temperature. Insulation helps to reduce heat transfer, which can help to lower energy costs and maintain a comfortable working environment.
Using polycarbonate sheets to cover 4% of the roof is a smart way to incorporate natural lighting into your warehouse. Natural light can help to reduce the need for artificial lighting during the day, which can save on energy costs. Polycarbonate sheets are also durable and can withstand harsh weather conditions.
Overall, the combination of a color-coated galvalume standing seam roofing system (bolt-less), roof insulation, and polycarbonate sheets is an excellent choice for your warehouse roofing needs. These features will help to prevent leaks, maintain a consistent internal temperature, and provide natural lighting, all while being durable and long-lasting.
Flooring
Vacuum Dewatered Concrete Flooring (VDF) or Trimix flooring is an excellent choice for a warehouse floor that needs to withstand a uniformly distributed load of 5 tons per square meter. This type of flooring is made by spreading a concrete mix over a sub-base and then using a vacuum pump to remove excess water from the surface of the concrete. This creates a smooth and hard surface that is both durable and long-lasting.
The tolerance level of +/- 10mm for VDF is reasonable and should be achievable with proper installation. The use of 3-meter-long panels can help to ensure that the flooring is installed uniformly and to minimize any variations in the finished product.
When choosing a contractor to install VDF or Trimix flooring, it's important to look for a company with experience and a good track record in this type of work. They should have the necessary equipment and expertise to ensure that the flooring is installed properly and to the desired tolerance level. Additionally, it's a good idea to ask for references and to check online reviews to ensure that you are hiring a reputable contractor.
Building Type
Choosing a pre-engineered building from a reputed manufacturer is a good option for a warehouse. Pre-engineered buildings are designed and manufactured off-site and then assembled on-site, which makes them a cost-effective and time-efficient option.
Docking
Sure, here are some features of a typical docking area in a warehouse:
Docking ratio: A docking ratio of 1:10,000 sq. ft. is a good standard for industrial-quality docking. This means that for every 10,000 square feet of warehouse space, there should be one docking station.
Rolling shutters: Single skin rolling shutters are commonly used for docking areas. The height of the shutter is typically 4.0 meters, while the width may vary depending on the size of the docking station.
Apron space: The apron space is the area outside the docking station where trucks can maneuver and park while loading and unloading goods. A minimum of 18.0 meters of apron space is recommended, inclusive of the access road.
Plinth height: A plinth height of 1.2 meters is a standard specification for industrial buildings. This height provides a barrier between the warehouse floor and the ground, which can help to prevent moisture and pests from entering the building.
Lighting: Adequate lighting is essential for safe and efficient loading and unloading. High-intensity lighting is typically used in the docking area.
Safety features: Dock bumpers, wheel chocks, and dock levelers are some of the safety features commonly used in docking areas. These features help to prevent accidents and ensure the safety of workers and equipment.
Communication systems: Communication systems such as intercoms, radios, and signal lights are used to coordinate loading and unloading activities between truck drivers and warehouse personnel.
These are just some of the features of a typical docking area in a warehouse. The specific design and features of your docking area may vary depending on the size of your warehouse, the type of goods being transported, and other factors.
Fire Safety
That's great to hear that you have already provided fire safety specifications for your warehouse. Here are some common fire safety specs for warehouses:
Fire detection and alarm system:
Fire hydrant system:
Fire hose reel stations:
Security
2.4 m high compound wall around the park perimeter with 600mm barbed wire. Security gates with boom barriers at the park entrance. CCTV system along the compound wall to enhance park security.